Bus-bar Supports (Fixed Support Type)

Technical Advantages

Type MGG Fixed Hardware: Compatible with tubular bus bar outer diameters ranging from Φ50 mm to Φ180 mm.  Available in both standard and reinforced models.Constructed from hot-dip galvanized steel components, with clearly defined dimensional parameters and weight data.

Type MGF End Caps: Compatible with tubular bus bar inner/outer diameters ranging from Φ50/45 mm to Φ250/230 mm.Available in standard, damping, and terminal ball types.Damping type equipped with LGJ-240 to LGJ-630 damping wires to enhance seismic and vibration resistance.

Tension Clamps for Steel Strands: Include integral forged type and universal design type.Compatible with steel strand diameters from Φ7.8 mm to Φ16.0 mm, with grip strength ranging from 45 kN to 187 kN.  Manufactured from hot-dip galvanized steel components, featuring standardized dimensions and grip-strength parameters.

Supporting Steel-Cored Aluminum Strands (ACSR): Structure complies with GB1179-83 standard. Nominal cross-sections cover 10/2 mm² to 240/30 mm². Provide standardized parameters such as calculated cross-section, outer diameter, DC resistance, calculated tensile strength, and calculated weight.

Features

Material and Process: The hardware is manufactured using hot-dip galvanized steel, with the zinc coating thickness strictly meeting the standard of ≥85 μm. Through die-forging and heat treatment processes, the material achieves excellent mechanical properties and maintains good toughness even at low temperatures of -40℃. Surface sandblasting and passivation treatments further enhance corrosion resistance, meeting the long-term usage requirements in C4-level corrosive environments.

Mechanical Performance: The hardware's grip strength ranges from 45 to 187 kN, designed with a safety factor of 2.5. Finite element analysis optimizes structural stress distribution, and fatigue life testing meets the requirement of 10^7 vibration cycles. Resonance frequencies are controlled outside the system’s operational range, ensuring strength reserves to withstand sudden impact loads.

Electrical Performance: The hardware design fully considers electrothermal coupling effects, optimizing the structure to reduce eddy current losses. Electromagnetic force calculations under short-circuit conditions comply with system stability requirements, with contact resistance values controlled below 50 μΩ. Anti-corona design ensures that no partial discharge phenomena occur in high-voltage environments.

Environmental Adaptability: The hardware passes 3,000 hours of salt spray testing and 2,000 hours of ultraviolet aging tests, maintaining stable performance during temperature cycling from -40℃ to 60℃. Under humid and hot conditions, insulation resistance remains above 10^4 MΩ. Enhanced anti-corrosion coating solutions are available for special regions.